Product Advantage
Position: Home > Product Advantage
UV-LED irradiation unit UV-LED spot/linear/area light source curing system

1. Features and advantages

(1) The industry's first UV LED illumination device with adjustable zoom, continuously adjustable spot size. We can customize our products into a wide range of shapes and sizes to accommodate diverse UV curing applications, and tailor a solution for your particular integration needs.

(2) The excellent uniformity of illumination, can meet the demanding requirements of degree of uniformity of the bonding, coating and printing process.

(3) The peak irradiance (output power per unit area) is the industrial highest 8600mw / cm2 and it can shorten the curing time, significantly increasing productivity.

(4) The components are selected from the beginning of high-reliability design, ensuring the consistency of curing, and improve the quality of the products.

(5) A wide range of control methods, with a variety of ways such as procedures, pulse, gradient, optical, manual exposure.

(6) Measuring instrument with a rich interface, you can automatically calibrate radiation intensity.

(7) Using thermal Kim Se-performance fan less chassis design, and the LED self-cooling technology is patented.

(8) Longer life, low-calorie, compact, low cost. With the LED cold light source ,the temperature of the surface of the substrate rises below 5 degree C, which improves the quality of the products and produces no defective products.

2. Specification and parameters

  UV-LED spot light source curing system UV-LED linear/area light source curing system
Wavelength: the emitted UV light is 320nm-420nm, peak at 365nm the emitted UV light is 320nm-420nm, peak at 365nm
UV irradiation heads: One to four outlet heads. The UV light can be adjusted separately, also linkage adjustment Any sizes of the emitting window(width×length)
UV irradiation mode: optical zoom, spot size can be resized (Ø2.5mm - Ø30mm) optical zoom,the peak irradiance can be adjusted
Irradiation height: 10mm - 30mm 10mm-100mm
Output Power setting range: 0-100% 0-100%
peak irradiance (output power per unit area): 8,600 mW/cm2 (the industry's highest) 8,600 mW/cm2 (the industry's highest)
Cooling Mode: aluminum package, no fan, patented self-cooling technology of LED chips patented self-cooling technology of LED chips, air cooling or water cooling system is a supplementary.
Power Supply: 100 - 240V AC. 50/60HZ 100 - 240V AC. 50/60HZ
Input power consumption: 40-60W The input power per unit area is two to six times more than the output power
Controller Dimensions: width 150mm× deep 250mm ×height 240mm integrated system, very small
Weight: about 3000g Weight varies as the size varies, normally between 2000g to 8000g
Optional accessories: USB / RS – 232C communication Interface
auto-calibration instrument of radiation output power
irradiation head bracket
anti-irradiation glass
USB / RS – 232C communication Interface
auto-calibration instrument of radiation output power
Device Driver software
Bracket
anti-irradiation glass

The parameters of portable UV-LED curing device

Driven mode: Constant current
Power Supply: R16 Battery x2 (unless otherwise directly to the power line)
Dimensions: maximum external diameter 28mm, length 170 - 200mm
Weight: about 140g
Optional accessories: Anti-irradiation glass

3. The Scope Of Application

UV glue curing, fiber coloring,electronic components, hard drives, micro-motors, headphones production, watches precision parts; printer, DVD / CD machine skinheads; optical lenses, liquid crystal display sealing glue curing; medical equipment, crafts and other emerging areas: CD / DVD manufacturing and printing

4. The Advantages Of Choosing The Good-ST UV-LED Spot light source curing system

(A): comparison of UV-LED and conventional UV curing lamps (mercury arc lamp )

UV-LED light
traditional UV light (mercury arc lamp)
30000-50000 hours (constantly use)
125,000 hours (intermittent light use)
2000-3000 hours (constantly use)
Energy-saving, environmental protection mercury are toxic substances, which pollute the environment, especially the workshop, occurs high recycle costs.
Low calorie (higher than room temperature 3 ℃ -5 ℃), the patented self-cooling technology of LED chips, no need of cooling system High calorie (higher than room temperature 50 ℃ -200 ℃),the components are easy to damage.
same UV intensity for each outlet heads, the productivity can be improved by 30~50 times The more outlet heads, the less UV intensity, the lower productivity
Narrow wavelength range,Uniform power of each outlet heads,365+10nm~365-10nm, no defective products when using our system continuous spectrum,Ununiform power of each illumination heads,range 200-500nm, peak at 365nm
No components costs and damage

1. high cost of components depreciation and replacement

2. costs USD 4706(RMB 32000)every year, including illumination heads, mercury arc lamps(four to six lamps/year) and cooling fans

(B): Comparison of UV-LED curing systems of China KomBoss Good ST Groupand other brands

UV-LED source of China Good ST Group UV-LED curing system of other brand
8600 mw / cm2 1300-2600 mw / cm2
Adjustable spot size Fixed spot size
Can be continuously used for a long time Can not be continuously used for a long time
LED chip, patented self-cooling technology without any cooling system rely on external cooling system, such as air cooling, water cooling or semiconductor cooling devices
UV light intensity can be auto-calibrated No auto-calibration feature
High uniform power of each illumination heads, no defective products when using our system, improves the productivity Ununiform power of each illumination head, high defective rates, low productivity.
20000hrs~50000hrs lifetime Longest lifetime:10000hrs
High Voltage , many kinds of circuit techniques(patented).
The whole system will not be affected by the damage of one LED module.
Low Voltage(24V), simple circuit technique, the whole system will badly affected by the damage of one LED module.
COPYRIGHT © 2010 CHINA KOMBOSS GOOD ST GROUP ALL RIGHTS RESERVED
ADD:No.5-8(west),16th Floor,Creative Building,Creating Industry Park,No.9-2 Taihu Road(East),New North District,Changzhou,China
TEL:(86) 519 85139558 / FAX:(86) 519 85192660 / E_MAIL:allen@st2109.com