Products Center
Position: Home > Products Center
UV LED spot light source curing system

UV LED spot light source curing system

Model:GST-101D

UV LED spot light source application fields:

  • Optical instruments, optical communications products and crafts manufacturing
  • Electronic Components, hard drive and micro-motor manufacturing
  • Headphones and watch components manufacturing
  • optical head for DVD/CD manufacturing
UV LED spot light source curing system UV LED curing system UV LED light source curing system
UV LED spot light source curing equipment UV LED curing equipment UV LED light source curing equipment

Our UV LED spot light source curing system has the following advantages:

More advantages ---------

1. There is a number of patents as technical support.

2. Excellent illumination uniformity: there are lots of specially designed lens for ultraviolet radiation and they can enhance the bonding process performance.

3. The system uses a unique heat dissipation technology and doesn't need any fan to cool down it. Rapid cooling can ensure extended service life of the LED, and satisfy the optics and the electronics industry cleanliness requirements.

4. Constant current mode, intelligent optical mode and some other control strategy can meet the specialized needs of many industries.

5. The system has multi-functions: each illumination head can be controlled separately.That means you don't need to buy 4 traditional lamp irradiation equipments which will cost you much money, instead, you can buy one UV LED curing system with 4 point light source to accomplish the same mission. This will greatly reduce your upfront investment.

6. The consistency and interchangeability of the light source are guaranteed because of the self-calibration memory function of themselves. The Light attenuation of the traditional lamp way is fast, and the individual differences are large, the illumination is also different, all these factors badly affect the quality of the products.

7. The system has an RS-232C communication Interface and it is easy to copy and upload the data.

8. The start/stop illumination can be controlled by footswitch or external I/O interface and it is easy for centralized control.

9. The fiber is very easy to be damaged if irradiating in the traditional lamp way; and the maintenance costs can be too high. However, the LED illumination head and the controller are connected by a dedicated cable, its bend radius is 1/3 the bend radius of fiber, so it's difficult to damage, and even no maintenance costs.





Automatic calibration

Automatic calibration

Parameter settings management

Parameter settings management

Various illumination control methods

Various illumination control methods

Various illumination heads ---------

Standard illumination
head Side beam illumination
head Line beam illumination Small diameter illumination
Standard illumination head Side beam illumination head Line beam illumination head Small diameter illumination head
Oblique beam illumination Ultra high illumination Rectangular beam illum  
Oblique beam illumination head Ultra high illumination head Rectangular beam illum ination head  


Oblique beam illumination head

Oblique beam illumination head

Small diameter illumination head

Small diameter illumination head

line beam illumination head

line beam illumination head

Standard illumination head

UV light from LED can be focused into a uniform light spot by optimal designed lens.
Light spot diameter: ø3~ø40mm.
Model:GST-L6P series.
Illumination: 5500mW/cm2

Side beam illumination head

UV light irradiating from the side of the whole light source and is a great saving of the space when producing. Especially fit for the using in narrow spaces.
Model:GST-L6S series.
Illumination: 2600 mW/cm2

Line beam illumination head

UV light from LED can be focused into a linear beam and irradiating a wide area. Especially fit for the irradiating of narrow and long region. It can also improve the producing efficient.
Model:GST-L15L series
Illumination: 1000 mW/cm2
Beam size: 15mm×2mm

Small diameter illumination head

This kind of light source can play a very important role where the working position is narrow. Especially fir for narrow working positions.
Model:GST-L5C series
Illumination: 7200 mW/cm2
Stick size: 40mm 50mm 80mm

Oblique beam illumination head

Sometimes the UV beam need to set an oblique angle (e.g.: bonding the lens of the microscope together), and then the facular shape is elliptical and the illumination is not the highest. So we developed the oblique beam lenses to meet this process: even at about 45°angle, the facular shape is still a circular spot.
Model:GST-L6T series
Illumination: 6500 mW/cm2

Ultra high illumination head

The use of high-energy LED and specially designed optical system ensure the high illumination and accuracy.
Model:GST-L2PA series
Illumination: 8600 mW/cm2

Rectangular beam illumination head

The facular shape is rectangular and won't have negative impact on other regions. Quality and efficiency of production also improved.
Model:GST-L15Q series
Illumination: 1000 mW/cm2
Unique heat dissipation structure

Unique heat dissipation structure ---------

The UV LED has a long service life. However, if you do not carry out effective cooling when irradiating, the service life can be shortened. It is very important to restrain the temperature rising when irradiating.
  • The use of special cooling material can improve heat dissipation up to 40%
  • Special internal structure lead to more rapid heat release.
  • The patented cooling technology ensures both compact and good heat dissipation. The LED's core temperature can be effectively reduced and the decay time of UV LED can be raised from 20000 hours to 40000 hours.
  • The UV output stability and irradiating uniformity are both improved.
  • UV output power can be set step by step from 0 to 100%.
  • Irradiating time can be set from 0s to 999.9s by a time step of 0.1 second.
  • Long time irradiating mode without time limit.










heat dissipation effect

heat dissipation effect


Working mode---------

Constant current mode:when working under this mode, you should set the parameter on the display (parameter means the percentage, equals to output UV power divide the total UV power), and time, which can be set from 0.1sec to 999.9sec. For example, when the parameter you set is 50%, time is 2sec, then at the time you press the foot pedal, the system will start countdown .Within 2sec, the outlet LED head outputs a 50% UV power (If the peak UV power is 8000mW/cm2, 50% means the output UV power is 4000mW/cm2).When time’s up, UV light will be cut off automatically.

PWM mode:when you choose this mode, the parameter means duty cycle (0~100%). Once you press the pedal, the countdown started and the system will act a pulsed operation. This mode is especially for some UV adhesive that requires pulsed UV irradiance, making the UV light penetrate its inside to be fully cured and prevent from area shrinking.

Stepping mode:In this mode, the parameter means the steps, and there are totally 10steps. The parameter on the display means the steps. You can set every step with different UV power and emitting time. When the pedal is pressed, the system will start to work through the ten steps. When finished, the UV power will automatically be cut off. This mode can reduce the bonding stress of the UV adhesives.

Intelligent optical mode:When choosing this mode, the system will work at intelligent optical mode. The time is normally set between 0.1~0.2sec. When the pedal is pressed, the UV adhesive will not totally be cured within 0.1~0.2sec. This helps you to adjust the bonding position of lens. After adjusting you can press the pedal twice and the UV light will start irradiating until you press the pedal to stop it. This mode is designed especially for optical lens bonding.

Manual mode:This mode is another operation way when working under the optical mode. You can control the output UV light irradiance by press the pedal. In this mode, once you press the pedal, the UV light will start output, and stop when you press it again. The parameter on the display means the percentage of the output power.


irradiation of line beam lens illumination of standard head unit and ultra high illumination head unit
irradiation of line beam lens   illumination of standard head unit and ultra high illumination head unit

Ratings and characteristics

UV LED spot light curing system
Model: GST-101D
Irradiation method C.C Irradiation power(0~100%), duration(up to 999.9s)
STEP 10 steps, and each step can be set independently
PWM Duty-cycle(0~100%), duration(up to 999.9s)
optical Fit for lens bonding
Manual Irradiation power(0~100%), duration(unlimited)
Inputs/
Outputs
IN Emergency shutdown, illumination start/stop,
mechanical lock
OUT UV light output
RS-232C I/O change database, calibration of the illumination head
Power supply AC100~240V 50/60Hz
Rated Power 30W
Cool method Air cooled(no fan)
Vibration tolerance 10 to 150 Hz acceleration 50 m/s2, half amplitude 0.35 mm,
X/Y/Z direction 8 minutes each 10 times
Drop impact 1.5 m, 8 directions (up/down, right/left, front/back, 45°angle) 3
times each
Ambient temperat
ure range
Operating: +5 to +40°C; Storage: -15 to +65°C
Ambient humidity
range
20 ~ 85%
Material Aluminum
Quality Controller: approx.3,000g
Standard accessories Footswitch, system control software, key, instruction sheet
Optional accessories Cooling unit, radiation protection glasses, extension line
Head unit model GST-L6PB series
Spot diameter(mm)
ø2mm-ø40mm
ø2 ø3 ø4 ø6 ø8
Recommended wor
king distance
5 10 12.5 18 23
Peak illumination 8600mW/cm2 5550mW/cm2 4520mW/cm2 3500mW/cm2 3000mW/cm2
Wavelength 365nm 385nm
Ambient temperat
ure range
Operating: +5 to +40°C; Storage: -15 to +65°C
Ambient humidity
range
20 ~ 85%
material Aluminum ,copper, optical glass
Vibration tolerance 10 to 150 Hz acceleration 50 m/s2, half amplitude 0.35 mm,
X/Y/Z direction 8 minutes each 10 times
Drop impact 1.5 m, 8 directions (up/down, right/left, front/back, 45°angle)
3 times each


Controller

Controller    
Model:GST-101D    

UV irradiation source

UV irradiation source ultra cooling irradiation source ultra high illumination head
UV irradiation source
Model:GST-L
ultra cooling irradiation source
Model:GST-LA
ultra high illumination head
Model:GST-L2PA

Interchangeable lens

standard lens rectangular Lens line beam lens
standard lens
ø2mm-ø30mm
Model:GST-L3 P φ3
GST-L4P φ4
GST-L6P φ6
GST-L8P φ8
GST-L10P φ10
rectangular Lens
Model:GST-L15Q
line beam lens
Model:GST-L15L
oblique beam lens side beam lens small diameter lens
oblique beam lens
Model:GST-L6T
side beam lens
Model:GST-L16S
small diameter lens
Model:GST-L4C
GST-L5C
GST-L8C

Anti-irradiation glasses

anti-irradiation black glasses anti-irradiation colorless glasses  
anti-irradiation black glasses
Model:GST-GB
anti-irradiation colorless glasses
Model:GST-G
 
COPYRIGHT © 2010 CHINA GOOD ST GROUP ALL RIGHTS RESERVED
ADD:No.5-8(west),16th Floor,Creative Building,Creating Industry Park,No.9-2 Taihu Road(East),New North District,Changzhou,China
TEL:(86) 519 85139558 / FAX:(86) 519 85192660 / E_MAIL:allen@st2109.com